Modular Operation Theatre

What is a Modular Operation Theatre?

A modular operation theatre is a surgical room assembled from factory-manufactured wall and ceiling panels with integrated services. Instead of plastered brick walls, the OT uses smooth, joint-sealed panels that are easier to clean and maintain, and that allow HVAC, laminar air flow, gases, lighting and controls to be built in neatly.

Modular OT Design

Design starts with the room dimensions, surgical specialities, equipment list and workflow (clean and dirty corridors, scrub area, pre-op and recovery). We prepare layouts showing panel arrangement, laminar air flow position, pendants, lights, doors, storage and control panels.

Modular OT Components

• Wall panels and ceiling with coved corners
• Laminar air flow unit with HEPA filters, fed by the OT HVAC
• Hermetic sliding doors
• Surgeon control panel
• LED surgical lights and OT pendants
• Medical gas outlets (MGPS) and AGSS
• Storage cabinets, X-ray viewer and pass box
• Flooring suited to OT use

Modular OT Materials

Panel materials are chosen per project and budget — common options include powder-coated galvanised steel, stainless steel and high-pressure laminate. Material choice affects durability, appearance and modular OT cost.

Modular OT Installation

Installation follows site readiness: panel framing, wall and ceiling panels, laminar air flow and HVAC integration, doors, electricals, gas outlets, flooring, and finally testing and commissioning.

Modular OT Cost

Modular operation theatre price in India varies with OT size, materials, laminar air flow specification, doors, controls and scope of HVAC and installation. Indicatively, a complete modular OT is ₹8.5 Lakh – ₹35 Lakh and OT paneling ₹400 – ₹3,500 per sq.ft (see the modular OT cost guide); a project-specific quotation follows a review of your requirement.

Modular OT Maintenance

Routine maintenance includes cleaning of panels, periodic filter checks and replacement, door and control panel servicing, and validation of air quality as per hospital protocols.

Modular Operation Theatre Options

Joint Less Modular Operation Theatre

A joint-less modular operation theatre finish planned around the room layout and approved project requirements.

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HPL Modular Operation Theatre

A modular operation theatre with HPL panel finishes selected to suit the hospital's project requirements.

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Stainless Steel Modular Operation Theatre

A modular OT option with stainless-steel internal surfaces selected around project and cleaning requirements.

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PPGI Modular Operation Theatre

A practical panel-based theatre option configured to the room layout and hospital project scope.

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Hospital Modular Operation Theatre

A coordinated operation theatre solution for new hospitals, extensions and theatre upgrades.

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Glass Modular Operation Theatre

A modular theatre option using suitable glass surfaces where specified in the project design.

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Bioclad Modular Operation Theatre

A wall-cladding based modular OT option planned to suit the clinical environment and project brief.

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Semi Modular Operation Theatre

A selective modular upgrade for hospitals adapting an existing operation theatre within a defined scope.

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Features

• Wall and ceiling panel system with coved corners for easy cleaning
• Laminar air flow ceiling with HEPA filtration
• Hermetically sealed sliding doors
• Surgeon control panel for temperature, humidity and lighting
• Integration of surgical lights, pendants and medical gas outlets
• X-ray viewer, storage cabinets and pass box options
• Antistatic or seamless flooring options

Specifications

Final specifications are confirmed per project after technical planning.

Applications

• General surgery
• Orthopaedic OT
• Cardiac OT
• Neuro OT
• Gynaecology & obstetrics
• Day-care surgery

Installation Process

1. 01 — Requirement discussion
2. 02 — Site assessment
3. 03 — Technical drawings & proposal
4. 04 — Manufacturing
5. 05 — Installation
6. 06 — Testing & handover

Benefits

• Faster installation compared with conventional civil construction
• Smooth, non-porous surfaces that support infection control
• Easier future upgrades and maintenance
• Single-point responsibility from design to handover

Why Choose Unicare

We handle design, manufacturing, installation and support as one coordinated project, so hospitals and contractors have a single point of responsibility.

Frequently Asked Questions

Compliance & Standards

General overviews of standards referenced for this product (planning guidance only, not a certification claim):

• NABH Guidelines for Modular Operation Theatres

Comparing options? Read Modular OT vs Conventional OT, PUF vs HPL OT Panels, Laminar Air Flow vs Conventional HVAC in Operation Theatres.

Pricing & Service Areas

See indicative ranges in our Modular OT cost guide, read planning resources or browse all FAQs. We serve hospital projects in Ghaziabad, Kanpur, Varanasi, Prayagraj, Gorakhpur, Agra, Dehradun and other locations.